Applicable Models

• M75-SPTOP-030W

• M75-SPTOP-060W

• M75-SPTOP-100W

• M75-SPTOP-150W
  

Important Information

• These solar panel systems integrate seamlessly with our Z-Series Slimline Controller and Collaborators.

• Ensure you have all the necessary components before starting the installation.
  

Included Components

• Solar panel (30W, 60W, 100W, or 150W, depending on order)

• NPT/SAE threaded 1-1/2” post extension

• Single threaded 1-1/2” support pipes (x2)

• X-pipe fitting

• Pelco end caps (x2)

• X-pipe threaded cap (aluminum)

• Standard drilled channel brackets (x2)

• NPT threaded lock rings (x3)

• Serrated pipe clamp assemblies (x2)

• Post Top Hub with lock ring

• Assorted assembly hardware

• Wiring harness, panel to controller

• Weather tight wiring seals (x2)

• Solar Controller (for 100W and 150W models only)

Required Maintenance

• Periodically inspect and clean the solar panel.

• Prune local vegetation that may shade the panel.
  

Assembly Instructions

Step 1: Assemble the Post Top Bracket

1. Ensure all set screws and lock rings are loosened or removed to avoid thread damage.

2. Install lock rings on the straight cut threads (SAE) of all three pipe extensions.

3. Fully thread the two single threaded pipes to the x-pipe fitting, directly across from one another.

4. Fully thread the straight threaded (SAE) side of the double threaded pipe to the x-pipe fitting at a 90° angle to the other pipes.

5. Install the reducing coupler upside down on the non-threaded side of the x-pipe.

6. Tighten the lock rings and set screws.

Step 2: Panel Preparation

1. Remove one full “tap-out” from the bottom of the junction box with a flat screwdriver and hammer.

2. Open the panel’s junction box to access the wiring terminals.

3. Install one side of the length of conduit to the box.

4. Connect the black wire to the negative terminal (-) and the red wire to the positive terminal (+).

5. Allow the harness to hang loosely.

Step 3: Mounting Structure Assembly (Option 1)

1. Assemble toothed clamps to universally drilled cross supports with 3” long x 1/4” bolts and nuts.

2. Assemble the two universally drilled supports across the height of the panel.

3. Secure the cross support bolts to the solar panel frame.

Step 4: Mounting Structure Assembly (Option 2)

1. Align the Unistrut U Channel on the backside of the solar panel along the pre-drilled holes.

2. Place a Washer fender on the Unistrut side at the aligned holes.

3. Assemble using a 3/4" Hex Bolt, 1/4" flat washer, 1/4" split washer, and Nut.

4. Insert the channel spring nuts into the U channel at the desired hinge point.

5. Attach the clamps to the spring nut using 3 1/4" Bolts and a flat washer.

Step 5: Assemble to Post

1. Complete as much assembly as possible on the ground before hoisting the assembly onto the pole.

2. Attach the mounting structure to the pole top hub (Controller or Collaborator).

3. Thread the assembly onto the Hub and secure the structure.

4. Slide the serrated clamps onto the mounting structure and tighten bolts.

5. Adjust the panel for optimal solar exposure:

• Angle should equal the geographical latitude.

• Face the panel geographical south.

• Adjust angle for heavy snow cover if needed.

• Rotate the panel for best sunlight exposure.

6. Securely tighten all clamps and screws.